Cable Machinery Automation

As Yakon Engineering, since the day we were founded, we have been providing industrial automation solutions that ensure high efficiency, precision, and uninterrupted operation in every stage of the cable production sector. Cable manufacturing processes consist of complex stages requiring high synchronization with zero margin of error, such as extruder lines, twisting machines, transfer, coiling, drum twister, corrugated pipe lines, and packaging. With our experienced engineering staff, we design and program the PLC software, servo motor drive integrations, and tension/dancer control systems of these machines with the highest precision. We optimize dancer control and torque control algorithms with mathematical models to ensure that the material does not break, stretch, and complies fully with the line speed.

Thanks to the smart software infrastructures we offer to cable manufacturers primarily in Denizli and throughout Turkey, we minimize line downtimes, prevent raw material waste, and maximize production speed. In cable machinery automation processes, we integrate advanced drive, inverter, and sensor technologies of global brands such as Control Techniques, Lenze, Siemens and Leuze, ensuring that systems operate uninterruptedly and safely in Industry 4.0 standards. By using high-speed industrial communication protocols such as EtherCAT, PROFINET, and CANopen, we guarantee that all machines and drives on the line operate synchronized with each other in milliseconds.

With our advanced recipe management systems, you can complete transitions between different cable cross-sections, insulation materials (PVC, HFFR, XLPE), and production speeds with a single touch. Via human-machine interfaces (HMI), you can monitor instantaneous length tracking of the line, extruder temperature zones, screw speed, and data coming from diameter gauges in real-time, and ensure that the system makes automatic corrections in out-of-tolerance situations. Yakon Engineering's turnkey cable line automation solutions cover all processes from drawing the electrical project to the manufacturing of MCC and PLC panels, field cabling to commissioning the software, offering maximum competitive advantage to your business.